Oil & Gas
Sour service, CO₂ and high-chloride duty, from wellhead and riser to refinery piping.
We mitigate corrosion
Engineered Cladding.
Scroll
Engineered Cladding.
Built to Last.
Specialized in CRA weld-overlay cladding, pipe fabrication, inspection & coating solutions for the most demanding industries.
CRA WeldingExpertise
Global StandardsISO 9001:2015
On-time DeliveryCommitment
Safety FirstISO 45001:2015
Our Core Solutions
End-to-End Solutions for
End-to-End Solutions for
Corrosion Critical Applications
From cladding to coating — we deliver reliability, performance and peace of mind.
CRA Weldoverlay Cladding
Corrosion resistant alloy weld-overlay cladding for pipes, vessels and components.
Learn more
Pipe Spool Fabrication
Custom pipe spools fabricated to international codes and client specifications.
Learn more
Inspection & Testing
Comprehensive NDT testing and quality assurance for ensured integrity.
Learn more
EGCS Overboard Discharge Pipes
Specialised cladded solutions for marine EGCS discharge piping systems.
Learn more
External Coatings
High performance protective coatings for harsh industrial environments.
Learn moreNeed something custom?
Tailored engineering for unique project requirements — drawings, grade and quantity are enough to start.
About CRACladding.com
Trusted Partner for
Trusted Partner for
Corrosion Critical Solutions
PT. IWW CRA Energy Solutions is a trusted name in CRA weld-overlay cladding and corrosion protection. With state-of-the-art facilities and a team of highly skilled professionals, we deliver solutions that exceed industry standards.
- Advanced welding & cladding technology
- Experienced & certified workforce
- Stringent quality control & testing
- Commitment to safety, quality & delivery
ISO9001:2015Quality Management
ISO45001Occupational Health & Safety
Strategically LocatedBatam, Indonesia — Serving Global Industries
Industries We Serve
Trusted by Industries
Trusted by Industries
That Drive the World
CRA cladding solutions that enhance performance, extend life and reduce lifetime costs.
Petrochemical
Aggressive process streams carried at elevated temperature and pressure.
Fertilizer
Ammonia, urea and acid circuits that attack unprotected carbon steel.
Power Generation
Boiler, FGD and cooling-water systems exposed to erosion-corrosion.
Desalination
Seawater intake, brine and high-chloride reject lines in constant service.
Infrastructure
Coastal and marine structures specified for a long, low-maintenance design life.
The technology
A protective alloy that becomes
Wetted face
Metallurgical
Structural
Read the full cladding specification
A protective alloy that becomes
part of the steel
Corrosion resistance alloy (CRA) weldoverlay cladding is a welding process that deposits surfacing material onto a substrate to improve corrosion or wear resistance. Because the overlay is fused rather than mechanically fitted, it forms a true metallurgical bond with the base material — the cladded component then acts as one composite material.
Corrosion resistant alloy
Alloy 625, 825, Monel 400, 316L/317L/904L, duplex or hardfacing grades
Fusion / bond line
Diluted transition zone created by the arc — no adhesive, no interference fit
Carbon or low-alloy steel
ASTM A106, A234, A350, A694, API 5L and other weldable backing materials
How a job runs
Qualified, monitored,
Qualified, monitored,
documented
Overlay welding is performed to WPS/PQR qualified in accordance with ASME Section IX. In-process QC covers visual and dimensional checks plus welding monitoring, and NDT includes UT, DPT, PMI and dimensional examination.
ASMEAPI
ISODNV
Procedure qualification
WPS and PQR qualified to ASME Section IX and the client project specification before a single bead is laid.
Surface preparation
Machining, bevelling and cleaning of the substrate so the arc meets sound, contaminant-free parent metal.
Computerised weld overlay
Horizontal GTAW systems clad line pipe and spool pieces up to 12 metres; vertical pulsed hot-wire GTAW cells clad fittings, flanges, valve bodies and pressure vessels. PLC control holds heat input, oscillation and travel constant across the whole deposit.
Hot-wire GTAWPLC controlledLow dilution
Examination
Penetrant testing on every component, remote video-probe inspection of bores up to 12 m, ultrasonic bond integrity checks, magnetic particle inspection, cladding thickness survey and PMI by XRF and spectrometer.
Fabrication & hydrotest
Spools assembled to ASME B31.3 / B31.8 or API 1104, then hydrostatically tested on our in-house station with controlled test water.
Coating, documentation, load-out
External anti-corrosion coating, painting, thermal spray or insulation as required — released with a final document of conformity covering methods, techniques and acceptance criteria.
Consumables
Alloy families we deposit
Select a family to see the grades we routinely qualify and deposit.
Nickel and nickel-alloy grades
The workhorse overlays for sour service, high chloride and acidic duty — and the grade behind our EGCS overboard pipes.
Inconel 625Incoloy 825Monel 400
Stainless steel grades
Austenitic and martensitic overlays for process, utility and restoration work on vessels and nozzles.
SS 316L317L309LMo
308L904LAISI 410
Duplex and super duplex
Where strength and chloride stress-corrosion resistance have to arrive together.
ER2209ER2594
Hardfacing overlays
Wear and abrasion duty on sealing faces, ring grooves and valve internals.
StelliteC-Cr-Mo alloy (T Fe15, T Fe10)Cu-Ni
Any other weldable alloy is available upon request.
What we can clad
Product types and size envelope
| Component | Size range |
|---|---|
| Pipes | 2″ and above |
| Flanges | 2″ and above |
| Fittings | 3″ and above |
| Elbows | 4″ and above |
Limitations
- Item ID prior to cladding is > 42 mm
- Item wall thickness shall be > 7.1 mm
- Pipe length up to 6 m — 12 m available on request
Cladding product types
- Pipes
- Fittings and LR bends
- Flanges
- Valve bodies
- Risers — including external cladding for risers
- Well heads
- Pressure vessels — shell, nozzle and dished ends
- Other similar geometrical shapes
The plant
A multifunctional facility
A multifunctional facility
on 10,000 m²
Weldoverlay production, blasting and painting bay, machining area, hydrotest station, fabrication area, stores and offices — sequenced so a component never leaves the quality system between stages.
- Computerised horizontal GTAW for line pipe and spool pieces up to 12 m
- Computerised vertical pulsed hot-wire GTAW for fittings, flanges, valve bodies and vessels
- CNC, lathe, milling, drilling and gas cutting machines
- Hydro testing, blasting, painting and TSA / TSZ coating equipment
Our projects
Representative scopes.
Representative scopes.
Built for demanding service.
Valve bodies & sealing faces
Alloy 625 overlay for corrosion-critical surfaces
CRA weldoverlay
EGCS overboard discharge piping
Alloy 625 clad scrubber discharge spools
Marine / EGCS
Custom pipe spool fabrication
Alloy 825 clad pipes, flanges and fittings
Fabrication
Vessel nozzle cladding
Stainless overlay for pressure-vessel components
Pressure vesselsSee the full project track record — delivered scopes, customers and years.
Customers & End Users
Trusted on live projects
SPM Oil & Gas
PT. McDermott Indonesia
NOV Completions & Production
Feen Marine
PT. Citra Tubindo Engineering
International Piping Products (Europe)
Sirris Synergy Pte Ltd
Carimin
Profab
2015Founded in Batam
10,000 m²Multifunctional facility
5Core capabilities
ISO9001:2015 Quality Management
Our mission
Meet — and at opportunity exceed — our client's expectations in quality, delivery and cost
- Developing specialised and sophisticated machinery and equipment
- Investing in a skilled workforce while also encouraging the unskilled workforce
- Continuous improvement in our production process, testing methods and procedures
Our vision
To be a leading manufacturer and fabricator for the energy sector across the Asian and Australian continents
CES management respects the core values of business and maintains the principles of achieving the mission and vision through safety, quality of service, customer focus, teamwork, passion and integrity.
SafetyQuality
Customer focusTeamwork
PassionIntegrity
Let's scope your project
Need a Custom
Need a Custom
Cladding Solution?
Our engineering team is ready to support your requirements with the right solution — drawings, material grade and quantity are all we need to come back with a qualified approach, schedule and price.
